Paul John, Paul Michael and his brother Daniel are named in a 2007 lawsuit alleging fraudulent transfer, brought on behalf of Turner Construction. This dates back to 2003 and a ruling in favor of Turner in 2005 concerning the original OC Iron Works company. It is alleged that assets were stripped from the OC Ironworks, transferring the viable assets, contracts and personnel to a new company OC Ironworks LLC, before bankrupting the former. This involved transferring the ownership to Paul Jr. and allegedly selling the assets to the new company with unfair compensation. Trustee Tom Genova filed fraud complaints in 2007 with the Bankruptcy Court and in complaint sought to have the transfers from the old company to the new company judged fraudulent and set aside. He also sought to make the new company liable for the old company’s debts. A proposed settlement was reached with Orange County LLC paying out $500,000 to Genova to be distributed to the creditors.

Teutul opened his own design firm Paul Jr. Designs, and, in 2009, designed a dog park in Montgomery, New York. His first product design was a “facelift” for Coleman’s 10th anniversary “Roadtrip Grill” in 2010. On the February 4, 2010 American Chopper episode “Stewart-Haas Bike”, Paul pitched a line of dog toys to Bamboo Pets.

On August 20, 2010, Paul Teutul Jr. married Rachael Biester. They were on the TLC show Say Yes to the Dress.

On February 16, 2011, the New York State Unified Court System’s website, showed that the Teutul v Teutul civil action was no longer active. The case had been “Disposed”, meaning the case was out of the court system. On the August 29, 2011, episode, Teutul Jr. and Teutul Sr. settled the lawsuit with Teutul Sr.’s purchase of Paul Jr.’s 20% share in Orange County Choppers (“OCC”), thus ending the lawsuit.

It was reported in mid April 2010 by TMZ, that Paul Jr. planned to start his own motorcycle business to go head-to-head against OCC. The report states that Paul Jr. is bringing on several former OCC employees, including Michael Teutul, Vinnie DiMartino, Joe Puliafico, and Robert “Nub” Collard. After waiting out a one-year non-compete clause with Orange County Choppers, Paul Jr. began building motorcycles at PJD, which is featured on a new series, American Chopper: Senior vs. Junior, on the Discovery Channel. The company now competes directly with OCC. Former OCC employee Cody Connelly has since joined PJD. In 2014, PJD assembled two teams to create two Azeroth bikes for Blizzard Entertainment’s World of Warcraft which appeared in the game. In 2016 PJD created two bikes for the feature film Teenage Mutant Ninja Turtles: Out of the Shadows.

On February 3, 2015, Teutul’s wife gave birth to their first son, Hudson Seven Teutul.